The complete pig feed processing line uses fine rice bran, fish meal, soybean meal, corn, wheat bran, calcium hydrogen phosphate, salt, limestone, additives, brown rice, and other trace raw materials to produce pellet feed. The pellets are rich in nutrients and can meet the growing needs of pigs at different growth stages.
The complete pig feed processing line uses fine rice bran, fish meal, soybean meal, corn, wheat bran, calcium hydrogen phosphate, salt, limestone, additives, brown rice, and other trace raw materials to produce pellet feed. The pellets are rich in nutrients and can meet the growing needs of pigs at different growth stages. By combining the moisture, heat, and pressure of the feed ingredients, a degree of gelatinization is created, which allows pigs to better utilize the nutrients in these ingredients. Feed pellet mill plants are widely used in small farms and large and medium-sized feed mills.
Our pig feed pellet production line includes grain hammer mills, conveyors, feed mixers, swine feed pellet processors, coolers, crushers, screening machines, automatic packaging machines, and more. It can produce 2-12mm cylindrical feed pellets according to your needs. Usually, suckling pigs: 2-3mm pellets, piglets: 3-3.5mm pellets, growing pigs: 4-6mm pellets, and sows 2-12mm pellets. The use of pig feed pellets in pig farms can greatly reduce pig feed waste, improve feed utilization, kill harmful parasites, and reduce the probability of pig disease. In addition, the pellet feed is easier to transport and store, and has good palatability, making it a good choice for pig farms.
1. Who is Suitable for This Pig Feed Mill Plant?
This pig feed mill plant is specially designed for farmers, animal farm plants, animal feed suppliers, etc.
2. What Raw Material Can Use in The Pig Feed Mill Plant?
Pig feed mill plant raw materials include corn/maize, wheat, grass, alfalfa, oilseed meal & cakes, pasture, bone meal, microelements, etc., and other kinds of raw materials, such as premix, vitamins, wheat bran, salt and other. Different formulations can be made according to different formulas and the needs of the animals being farmed.
3. What kind of feed pellet production line can produce?
This feed pellet production line can produce feed for meat pigs, broilers, laying hens, small baby pig feed, cattle feed, pig feed, duck feed, sheep feed, poultry feed, livestock feed, goat feed, etc. Such as 2-4mm diameter chick feed pellets and pig feed pellets. 2-5mm rabbit feed pellets, 4-8mm cattle or sheep feed pellets.
This feed pellet mill with a ring die, makes pellets of 2-10mm in diameter, the pellet size can be changed with our feed pellet machine by adjusting the die.
4. Why Choose Our Pig Feed Production Line?
Widely Applications: This pig feed pellet mill plant can make feeds for pigs, broilers, hens, poultry, livestock, sheep, pigs, cattle, ducks, and other animals, it makes pellets of 2-12mm diameter, and the pellet size is can be changed with our feed pellet machine by adjusting die.
Small Investment: the compact design of this feed mill plant can reduce the investment in workshops etc.
Low Installation Cost: our pig feed production line comes with detailed installation and commissioning instructions, it is easy to install the machine, and you can use it immediately after the machine is installed.
Low Production Cost: The pig feed factory only needs a few production workers to complete the production operation. With less labor and lower production costs, your profits will increase.
5. What Can We Do for You?
We can provide the project design, flow chart, feed-making machine manufacturer, the project installation and commission, your staff training, after-sales service, etc. Also, our professional install team will serve you if you need it.
Feed Pellets Processing Technology
Raw Material → Feed Grinding → Feed Mixing → Feed Pelletizing → Pellet Cooling → Pellet Crushing → Screening & Grading → Pellet Packing
Equipment Related to Complete Feed Manufacturing Plant
Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler → Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic Weighing and Packing Machine
Storage of The Raw Materials
There are many different raw materials and materials in the feed, so various types of silos must be used. Three types of silo can be used in the feed pellet line, such as hopper silo, flat bottom silo, and galvanized silo.
Cleaning of Raw Materials
Impurities in feed raw materials not only affect the quality of feed products but also directly affect the use of feed processing equipment and the personal safety of staff. In severe cases, the entire equipment will be damaged and the smooth progress of feed production will be affected. Therefore, impurities in the feed raw materials should be removed in time.
Crushing of Raw Materials
The technological process of feed crushing is determined according to the required particle size, feed variety, and other conditions. The number of raw material crushing can be divided into primary crushing process and circulating crushing process, or secondary crushing process. The combination with the batching process can be divided into the first batching and then crushing process and the first crushing and then batching process.
Batching Process
The rational design of the batching process is to correctly select the specifications and quantities of the batching metering device so that it is fully coordinated with the combination of batching feeding equipment, mixing units, and other equipment.
Mixing Process
The mixing process refers to the technological method and process of weighing the ingredients in the feed formula and then entering the mixer for uniform mixing. The mixing section requires a short mixing cycle, high mixing quality, fast discharge, low residual rate, good airtightness, and no dust spillage.
Pelleting Process
The pelleted feed obtained by compacting and extruding a single raw material or compound mixture by mechanical action is called feed pelleting. The purpose of pelleting is to use the heat, moisture, and pressure in the pelleting process to pelletize the feed that is finely divided, easily dusty, poorly palatable, and difficult to transport.
Cooling Process
During the pelleting process, when the pellet feed comes out of the feed pellet machine, the water content reaches 16%-18%, and the temperature is as high as 75°C-85°C. It will also cause adhesion and mildew during storage. The moisture must be reduced to below 14%, the temperature must be below 8°C higher than the air temperature, and cooling is required.
Crumbling Process
In the production process of the feed pellet mill, to save electricity, increase productivity, and improve quality, the material is often made into a certain size of pellets and then crushed into qualified products according to the size of the feed pellets.
Screening Process
After the pellet feed is processed by the crushing process, some unqualified materials such as powder will be produced. Therefore, the crushed pellet feed needs to be sieved into a product with neat particles and uniform size.
Packaging Process
After weighing, put the finished product into the packing scale and pack it. During this process, the package should be calibrated until the package weight standard is met.
